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Tractor
Bob-Tail Problems
One of the
engineering problems with tractor/trailer design, is that some
times the tractor is operated by itself. While operating by itself,
the rear tandem wheels are very lightly loaded and this causes
two problems.
One of the
problems is the rough ride because of the heavy duty rear springs
with no load weight on them. This problem has been overcome with
air-bag rear suspension. The air bags are filled by an air valve
which senses the frame height above the rear axles. As the load
increases, the air bag pressure increases to keep the same inflated
air bag height. As the load decreases, the air bag deflates to
keep the same frame height, and this results in a softer unloaded
ride.
Another problem
with bob-tailing is that the rear tandem tires slide easily due
to the slight pounds per square inch of weight on these tires.
Another problem is that the front brake power must be reduced
while pulling a trailer to reduce the possibility of jackknife.
Yet, when bob-tailing, the front brakes must effect more braking
power because the front tires have more pounds per square inch
of weight than the rear tires. These problems are solved with
use of the bob-tail proportioning valve and the bob-tail ratio
valve.
Bendix
LQ-5 Bob-Tail Ratio Valve
The proportioning
valve has one purpose. It must reduce the percentage of front
wheel brake air pressure when a trailer is attached. When the
trailer is disconnected, then 100% of the service brake pressure
is applied to the front axle brakes. This results in more front
axle braking power when the trailer is disconnected, and less
front axle braking power when the trailer is connected (reduced
chance of jackknife).
Although
it is not mandatory to use the rear axle BP-R1 (described below)
brake proportioning relay valve with the bob-tail ratio valve,
the combined valves are highly recommended, and will reduce stopping
distance and improve tractor control in bob-tail mode.
The LQ-5
has two spring loaded pistons, a blend back piston, and a proportioning
piston. The stepped proportioning piston determines actual air
pressure reduction pressure, and the blend back piston allows
the valve's delivery air pressure to return to a 1:1 ratio during
high pressure brake applications.
The stepped
proportioning piston allows 100% brake pedal service pressure
during the initial charge of the air chambers. This ensures quick
contact of the brake shoes to the brake drums. After that initial
pressure transfer, then the stepped piston provides delayed pressure
rise to the front air chambers while the trailer is connected,
and the brake pressures are light to medium. When the service
air pressure becomes high due to heavy braking, then the blend
back piston comes into play and allows 100% pedal pressure to
be applied to the front axle air chambers.
When the
trailer is disconnected, the front air chambers always receive
100% of the pedal service pressure to maximize braking on the
front tires which have the heaviest loading (pounds per square
inch) during tractor bob-tail.
Bendix
BP-R1 Bob-Tail Proportioning Valve
The Bob-Tail
Proportioning Valve is two valves combined into one. The lower
body is a standard service brake relay valve which also includes
quick release. The service relay valve speeds up brake application
and release. The cover of this valve contains a brake proportioning
valve, which reduces normal service brake application pressure
when the tractor is not towing a trailer.
The relay
valve description can be found at brake_valves.
This valve employs a stepped proportioning piston which delays
the service brake application pressure while the trailer supply
lines are charged.
When the
service brakes are first applied, the valve passes the pressure
on to the brake chambers to ensure that the shoes rapidly contact
the drums. Then the step comes into play, and commences limiting
of the brake chamber pressures for low and medium service brake
application.
When
the service brake pressures become high, the valve blends back
to 1:1 ratio, which applies full service brake pressure for high
brake pressures. The graph to the right is courtesy of AlliedSignal
Truck Systems, and shows how the service brake chamber pressure
is delayed while a trailer is connected.
Notice how
bob-tail line on the graph allows the full service brake chamber
pressure to be passed on to the delivery port initially, and then
the service brake chamber pressure is delayed to the delivery
port until we reach the upper most part of the graph. At the higher
service brake pressures, the bob-tail blended 1:1 ratio is achieved,
and full service brake pressure is passed to the delivery port
even while in bob-tail mode.
This graph
also shows that when the trailer is connected, the full service
brake pressure is always applied to the delivery port. With the
trailer connected, the valve simply acts like a relay valve and
a quick release valve.
This concludes
the bob-tail valve descriptions. With both of these valves installed,
the tractor is much safer to drive bob-tail.
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